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Spec of Solder Sphere


1. Standard Solder Sphere

The solder alloy compositions are available on your request.

TIN LEAD TYPE

TIN LEAD TYPE

Tin (Sn)

Silver (Ag)

Copper (Cu)

Melting Point ( )

Eutectic

Solidus

Liquidus

  SnA3

10

90

--

--

275

302

SnB1

62

36

2

179

--

--

SnA1

63

37

--

183

--

--

 * Solder ball composition follow the JIS Z3282 specification

LEAD-FREE TYPE

LEAD-FREE TYPE

Tin (Sn)

Silver (Ag)

Copper (Cu)

Melting Point ( )

Eutectic

Solidus

Liquidus

* SnC1

96.5

3.5

--

221

--

--

SnD7

98.5

1.0

0.5

--

220

225

SnD3

96.5

3.0

0.5

--

217

219

SnD5

95.5

3.8

0.7

--

217

219

SnD1

95.5

4.0

0.5

--

217

219

        * Patent Free  


Lead-Free Patent No.

Countries

Patent No

Japan

JP 3,296,289

Japan

JP 3,353,662

American

USP 6,179,935B1

Germany

DE 19,816,671C2



2.   Low Alpha Solder Sphere

Below is the alpha grade in lead products based on CPH (counts per hour).

Type

Activity

Normal Lead (Pb)

10~100 CPH/cm2

Low Alpha (Pb)

less than 1.0 CPH/cm2

Ultra-Low Alpha (Pb)

less than 0.1 CPH/cm2  



Product Spec

 

ULA Grade

SULA Grade

Spec.

Spec.

Pb-Sn

0.1 CPH/cm2

0.005 CPH/cm2



3.   Electro-Plating BGA Solder Sphere

Electro-Plating Thickness

20~50 microns

Plating Layer

Pure tin, Sn-Ag Alloy

Core Ball

Solder alloy upon request




Diameters Tolerance & Spheroid Tolerance

Diameters

Diameters Tolerance

Spheroid Tolerance

0.76 mm

±0.015 mm

Within 1.5%

0.65 mm

±0.015 mm

Within 1.5%

0.60 mm

±0.010 mm

Within 1.5%

0.50 mm

±0.010 mm

Within 1.5%

0.45 mm

±0.010 mm

Within 1.5%

0.40 mm

±0.010 mm

Within 1.5%

0.35 mm

±0.010 mm

Within 1.5%

0.30 mm

±0.010 mm

Within 1.5%

0.25 mm

±0.010 mm

Within 1.5%

0.20 mm

±0.010 mm

Within 1.5%

0.15 mm

±0.005 mm

Within 1.5%

0.10 mm

±0.005 mm

Within 1.5%

Note: The diameters of tolerance are available on your request.

Available Packing

Diameters

Qty / Bottle

Bottle / Case

Case / Carton

Qty / Carton

0.76 mm

250kpcs

6

10

15 kk pcs

0.65 mm

250kpcs

6

10

15 kk pcs

0.60 mm

250kpcs

6

10

15 kk pcs

0.50 mm

500kpcs

6

10

30 kk pcs

0.45 mm

1,000kpcs

6

10

60 kk pcs

0.40 mm

1,000kpcs

6

10

60 kk pcs

0.35 mm

1,000kpcs

6

10

60 kk pcs

0.30 mm

1,000kpcs

10

10

100 kk pcs

0.25 mm

1,000kpcs

10

10

100 kk pcs

0.20 mm

1,000kpcs

10

10

100 kk pcs

0.15 mm

1,000kpcs

10

10

100 kk pcs

0.10 mm

1,000kpcs

10

10

100 kk pcs

Solder spheres are packaged in ESD containers with a desiccant and fill in inert Nitrogen.



Storage and Handling

Clean and dry environments are required for solder spheres storage. Probing of solder spheres in containers with fingers or other implements can damage the solder spheres by changing its shape, scoring its surface or contaminating its surface by skin oils. Shelf life of all solder spheres, stored in sealed ESD containers that are not agitated, is 1 year (12months).

Products are stored in environment below

Temperature  : 25 +/- 5    Humidity      : 60 +/- 20 %RH


Reflow Profile

Recommend reflow profile is as below. In order to optimize the process for your specific application, experimentation is recommended.

TIN LEAD TYPE

Tin Lead Assemble

Average Ramp Up Rate

3 /second max

Preheat Temperature

100~ 150

Preheat Time

60~120 Seconds

Peak Temperature

220~ 225

Time within 5 of actual Peak temperature

10~30 Seconds

Ramp Down Rate

6 /second max.

Time 25 to Peak Temperature

6 minutes max


LEAD-FREE TYPE

Lead-Free Assemble

Average Ramp Up Rate

3 /second max

Preheat Temperature

150~200

Preheat Time

60~180 Seconds

Peak Temperature

245~260

Time within 5 of actual Peak temperature

20~40 Seconds

Ramp Down Rate

6 /second max.

Time 25 to Peak Temperature

8 minutes max

 

 


 

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